Tuesday, July 3, 2012

It's Been a While

It's been a while since my last update, apologies for that. Truth be told not a whole lot has been happening. I've been too busy with work and family to really devote any meaningful time to the Prusa. In between all the other stuff I've gotten the Y-axis mounted and I've got the lower plate fixed to some linear bearings on the rods.

After that I started mounting the motor for the Y-axis belt, and attached what I thought was the cog for driving that belt. While doing so I noticed that the cog (or pulley, as it's called I've since learned) was a bit smaller than the one in the drawings, and there was only one in the set of plastic parts I'd gotten. Since both the X and the Y axes are driven by belts and the extruder is also driven by a cog I'd expect three cog-wheel -thingies.

I contacted the guy who sold me the parts, and he elucidated: It turns out that driving the belts with printed pulleys is old-school and to error-prone and imprecise for good prints. Therefore the guys in the know have started using machined aluminium pulleys to operate the belts. He'd mentioned that I need to purchase belts and pulleys, but I didn't understand that at the time.

So, I've ordered some more parts from xyzprinters and will  mount these as soon as they appear. I've been slightly disappointed with their delivery-times earlier, but now they've apparently switched to a new deliverer in Norway, I hope these ones are quick!

Here's a picture of my mismounted motor - this one will now be driving the extruder, not the Y-axis belt as its currently set up to do.

The guys in the know (I really must start hanging out on the irc-channels more) also told me that building the Prusa with a lower and an upper bed is no longer the standard way of doing things. With the printed parts I've got I can make do with just the upper bed, as there are some tall brackets that can hold the belt securely without the lower bed. The things one learns...

I've also finally gotten the hot-end delivered from hotends.com, that I ordered when I started this journey back in the beginning of May. It took 2 whole months to get here - but arrived in one piece and given that I've not yet needed it I don't much mind! Here's a picture of it on the packaging it arrived in:

That's it for now! I'll be starting on taking off the lower bed (which I no longer need) and removing the attached motor shortly. Two steps forward, one step back.